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Manufacturing AI

Cutting Cable-Quote Turnaround by 92% at Tempsens with End-to-End AI Workflow

ManufacturingOperations Adaptation AI Growth OfficeAI ServicesMay 2025
Quote Speed
92%
Faster
OPEX Cut
₹15L
Monthly
CableQuote AI
RFQ Ingestion
Auto-Parse
Cable Design
AI Architecture
BOM & Pricing
SAP Integration
Live Processing4h Turnaround
100+
RFQs/Day
40h
Eng Hours/Week
0%
SAP Errors
585% ROI
60% R&D Time
AI Workflow
02 — Executive Snapshot

Manufacturing Quote AI Transformation

Client

Tempsens — multinational industrial & optical-fiber cable manufacturer

Challenge

30-person engineering-sales team was drowning in manual quoting & SAP updates

Services

AI Consultancy · AI Development · AI Agents

Key Results
  • — 92% faster quote cycle
  • — ₹15 L (~US $18 K) monthly OPEX cut
  • — 100% SAP data accuracy
“This Workflow freed our engineers to innovate instead of keying data. Quotes hit customers in hours, not days.”
VP Sales Engineering·Tempsens
03 — Challenge & Objectives

Pain Narrative

Tempsens customers deliver free-form specs (PDFs, Excels, long emails) for custom cable builds. Engineers had to interpret requirements & draft cable architecture, build BOM, cost & margin analysis, and generate formal quotes & upload to SAP. With >100 new RFQs per day, the 30-person team still faced a 5-day average turnaround and a growing backlog, stalling revenue and inflating labor cost.

Legacy Tasks
  • —Interpret requirements & draft cable architecture
  • —Build BOM, cost & margin analysis
  • —Generate formal quote & upload to SAP
KPI Table
Speed quote delivery
5 days → 4h
92% faster
Cut labor cost
₹15L/mo saved
68% reduction
Zero re-key errors
8% → 0%
Eliminated
Engineer time on R&D
20% → 60%
3× increase
04 — Solution Overview

CableQuote AI Workflow

Service Pillars Engaged
AI Consultancy

Process audit, SOPs, success metrics

AI Development

Multi-tool agent pipeline, SAP adapters

AI Agents

“CableQuote Bot” orchestrating extraction → architecture → pricing → quote

AI Workflow Process

Ingests raw RFQs from email, parses specs via LLM-RAG chain.

Drafts cable-layer diagram, calculates BOM/cost with live SAP material prices.

Composes a branded PDF quote, and pushes all objects (BOM, costing, PDF) into SAP SD.

Fully unattended — zero human intervention required.

Cable Properties Dashboard
Cable PropertiesLive BOM
Cable Spec Code
24F x1.5 ADSS Multi-Jacketed Stranded
Multi-Type Compact
Properties
Cost/Meter:₹249.12
Total Cost:₹64292.0
Cable Properties Details
24F x1 Loose ABC / 1464 TG / 01 / FR/LSH Inner 1464₹186.8
Kevlar Element 5kN₹34.42
Inner sheath (FR LSH PVC)₹8.42
Unit Cost:₹222.52
4h
Quote Time
100%
SAP Accuracy
05 — Architecture & Approach

Implementation Strategy

01Discovery & SOP Design
  • — 12 stakeholder interviews, 37 “shadow-day” observations
  • — Mapped 18 discrete tasks → consolidated into 6 automated steps
02Deployment & Adoption
  • — Pilot (3 users) → phased rollout (30 users) in 6 weeks
  • — Training workshops; feedback loop auto-tags mis-parses
03Technical Build
  • Input ingestion: LangChain email listener, OCR fallback
  • Requirement parsing: GPT-4o + retrieval voting (optical-cable spec KB, 21K docs)
  • Cable architecture generator: Constraint-based reasoning engine (IEC 60794)
  • BOM & costing: SAP BAPI ↔ Kafka micro-service, real-time material index
  • Quote composer: templated LaTeX → PDF, digital-signed
  • Security: VPC-isolated, AES-256 at rest, audit logging to ELK
Quote Processing Flow
Client RFQ emails & docs
PDFs, Excels, free-form email
Email Listener & OCR
LangChain ingestion
Requirements Parser (LLM + KB)
GPT-4o + 21K doc retrieval
Cable Architecture Generator
Constraint engine (IEC 60794)
Quote Composer
LaTeX → PDF, signed
SAP SD Update
BOM + costing push
Delivered quote to customer
Fully unattended · 4h turnaround
Feedback loop & monitoring
06 — Outcomes & Business Impact

Business Impact at a Glance

MetricPre-9AIPost-9AIΔ Impact
Avg. quote time5 days4 h▲ 92% faster
Engineering hours on quoting480 h/wk40 h/wk▼ 92%
Monthly labor spend₹22 L₹7 L▼ ₹15 L
Data errors in SAP8%0%Eliminated
3-yr projected ROI—585%—
Start here

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The first step is always a conversation.

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