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Case Study • Manufacturing AI

Cutting Cable-Quote Turnaround by 92% at Tempsens with End-to-End AI Workflow

Manufacturing
AI Services
May 2025
Quote Speed
92%
Faster
OPEX Cut
₹15L
Monthly
CableQuote AI
RFQ Ingestion
Auto-Parse
Cable Design
AI Architecture
BOM & Pricing
SAP Integration
Live Processing4h Turnaround
100+
RFQs/Day
40h
Eng Hours/Week
0%
SAP Errors
585% ROI
60% R&D Time
AI Workflow
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Executive Snapshot

Manufacturing Quote AI Transformation

Client
Tempsens – multinational industrial & optical-fiber cable manufacturer
Challenge
30-person engineering-sales team was drowning in manual quoting & SAP updates
Services
AI ConsultancyAI DevelopmentAI Agents
Key Results
92% faster quote cycle
₹15L monthly OPEX cut
100% SAP data accuracy
585% projected ROI
“THIS Workflow freed our engineers to innovate. Quotes hit customers in hours, not days.”
TS
VP Sales Engineering

Tempsens

Challenge & Objectives

Challenge Narrative

Tempsens customers deliver free-form specs (PDFs, Excels, long emails) for custom cable builds. Engineers had to:

  • Interpret requirements & draft cable architecture
  • Build BOM, cost & margin analysis
  • Generate formal quote & upload to SAP

With >100 new RFQs per day, the 30-person team still faced a 5-day average turnaround and a growing backlog, stalling revenue and inflating labor cost.

KPI (Baseline → Target)

Speed quote delivery
5 days → 4h
92% faster
Cut labor cost
₹15L/mo saved
68% reduction
Zero re-key errors
8% → 0%
Eliminated
Engineer time on R&D
20% → 60%
3× increase
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Solution Overview

CableQuote AI Workflow

Service Pillars Engaged

AI Consultancy
Process audit, SOPs, success metrics
AI Development
Multi-tool agent pipeline, SAP adapters
AI Agents
“CableQuote Bot” orchestrating extraction → architecture → pricing → quote

AI Workflow Process

Ingests raw RFQs from email, parses specs via LLM-RAG chain
Drafts cable-layer diagram, calculates BOM/cost with live SAP material prices
Composes a branded PDF quote, and pushes all objects (BOM, costing, PDF) into SAP SD
Fully unattended — zero human intervention required

Cable Properties Dashboard

Cable Properties
Cable Spec Code
24F x1.5 ADSS Multi-Jacketed Stranded
Multi-Type Compact
Properties
Cost/Meter:₹249.12
Total Cost:₹64292.0
Cable Properties Details
24F x1 Loose ABC / 1464 TG / 01 / FR/LSH Inner 1464₹186.8
Kevlar Element 5kN₹34.42
Inner sheath (FR LSH PVC)₹8.42
Unit Cost:₹222.52
Quote Performance
4h
Quote Time
100%
SAP Accuracy
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Architecture & Approach

Implementation Strategy

1Discovery & SOP Design

12 stakeholder interviews, 37 “shadow-day” observations
Mapped 18 discrete tasks → consolidated into 6 automated steps

2Deployment & Adoption

Pilot (3 users) → phased rollout (30 users) in 6 weeks
Training workshops; feedback loop auto-tags mis-parses

3Technical Build

Input ingestion: LangChain email listener, OCR fallback
Requirement parsing: GPT-4o + retrieval voting (optical-cable spec KB, 21K docs)
Cable architecture generator: Constraint-based reasoning engine (IEC 60794)
BOM & costing: SAP BAPI ↔ Kafka micro-service, real-time material index
Quote composer: templated LaTeX → PDF, digital-signed
Security: VPC-isolated, AES-256 at rest, audit logging to ELK

Quote Processing Flow

Client RFQ emails & docs
Email listener & OCR
Requirements parser (LLM + KB)
Cable Architecture Generator
Quote Composer (PDF)
SAP SD Update
Delivered quote to customer
Feedback loop & monitoring

Outcomes & Business Impact

MetricPre-9AIPost-9AIΔ
Avg. quote time5 days4 h▲ 92% faster
Engineering hours on quoting480 h/wk40 h/wk▼ 92%
Monthly labor spend₹22 L₹7 L▼ ₹15 L
Data errors in SAP8%0%Eliminated
3-yr projected ROI585%
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